Here is the McIntyre mold. Our molds are modern reproductions of the old style press molds used in the 1800's
The fact is that pure gutta percha has a specific gravity of less that than water, therefore gutta percha floats.
Here is a ball of organic and McIntyre gutta floating side by side in water.
Here is a glob of organic gutta percha ready to go into the press. It weighs 41.4 grams before processing
The warmed glob of gutta percha is soft and pliable and is formed into the shape desired to place into the mold.
Here the glob is placed into the mold cavity.
The lid is placed on top.
The mold is placed in a hydraulic press and then given time to cool the gutta percha.
The glob takes on the shape and detail of the grooved mold cavity.
There is a distinct "ring" of excess material that is necessary to assure that there is enough material to completely fill the cavity and form a full ball.
Here is a glob of the McIntyre gutta. It weighs 42.2 grams.
It is now placed into the mold.
And the lid it placed on top.
Again, it is compressed in the hydraulic press and allowed to cool.
The ball is formed and the excess "ring" is similar.
The organic ball with it's ring weighs 41.4 grams as it's glob did.
The McIntyre ball with it's ring weighs 42.2 grams as it's glob did.
The organic ball with it's ring removed weighs 39.4 grams.
The McIntyre ball weighs 38.1 grams, 97% comparable weight to the organic sample.
It is assumed that the organic gutta percha is slightly more dense molecularly to produce this result.
Both balls as they look in the condition after molding and removing the ring.
The McIntyre mold is producing what was described as a 27 pennyweight golf ball in the 1800's.
Historically, at this stage the organic golf balls were stored for up to 6 months to allow oxidation of the outer portion of the ball.
This image shows what takes place after this process has taken place.
We also store the raw McIntyre
ball, and our experiments produce a slightly yellowish surface color over time.
The remaining ring excess is removed and:
The molded gutta percha golf balls are positioned on nail boards for painting.
The first of three very thin coats of paint is applied by rolling the ball around in a gloved hand.
Gutta golf balls take quite a beating. Here are some images of old gutta percha golf balls found to have been cut by iron blades and beaten quite out of shape...it was all part of the game in 1885 !
The McIntyre ball shows similar marks and characteristics after harsh play. If they didn't, they wouldn't be true to form.
A brand new McIntyre gutta percha golf ball is a piece of art, made by hand, with processes just as they were 130 years ago. The ball must be appreciated for what it is, the closest thing possible to play in honor of the old game of the gutta era.
The old clubs are meant for play and now there is the ball to complement them perfectly.
Willie Park Jr. stated that most players used between 26 and 28 sized golf balls, with 27 or 27 1/2 being the favorites. He stated that a player should use the heaviest golf ball that they could handle, as it became more difficult to play as the balls got larger and heavier.
My investigations and written references point to the 27 1/2 ball at 42 grams being the historical standard.
So why is the McIntyre gutta a 27 sized ball? Well, it takes much investigation, design, experience and investment. Had I known a little more it probably would have turned out at 27 1/2. But I still think we are at a great size and playable golf ball, and there is no guarantee that a bigger ball would be better for everyone.
There really wasn't anything wrong with the original #25 ball. After the bigger ball was made it did make the small ball seem too light to me.
In references to hitting distances, most of the time it is made to the "winner" of the contest...what about the others?
In St. Andrews, 1892 a contest was held. Laurie Auchterlonie won at 225 yards, next was 210, then positions 3 thru 13 were from 195 down to 170 yards.
No one in our playing over the last year has come close to hitting 225 yards...but we are not playing St Andrews, and there was no reference to conditions.
In the same year, 1892, Members of Ardeer club held a long drive comp.
Winner = 170 yards
2nd = 165 yards.
In Niagra on the Lakes, 1895 long drive on the first hole was won at 179 yards 6 inches.
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